3 mΩ to 3000 Ω/300 V DC Battery Testers for Production Line Testing of High Voltage Battery Packs and Modules
Hioki benchtop battery testers support simultaneous high-speed measurement of internal resistance and battery voltage for the ever-expanding production lines of increasingly larger lithium-ion low resistance batteries, and other battery packs for high voltage applications. The BT3563 battery internal resistance tester can measure the voltage and resistance of battery modules, high voltage battery packs, fuel cell stacks and other large batteries up to 300 V.
Note: The comparison threshold values depend on the battery manufacturer, type, and capacity, and these must be established by the user.
• High-voltage battery pack testing
• Battery module testing
• Large (low-resistance) cell testing
• High-speed mass production testing of coin batteries
• Fuel cell stack measurements
• Battery research and development measurement applications
The fastest 10 ms measurement data can be transferred via the standard RS-232C interface at up to 38,400 bps. (BT3563-01 includes a GP-IB interface.)
Use the interfaces to control triggering, measurement configuration loading, and zero adjustment from an external source. Output signals provide comparator results, end-of-measurement events, and measurement error information.
Max. applied measurement voltage | ± 300 V DC rated input voltage ± 300 V DC Max. rated voltage to earth |
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Resistance measurement ranges | 3 mΩ (Max. display 3.1000 mΩ, resolution 0.1 μΩ) to 3000 Ω (Max. display 3100.0 Ω, resolution 100 mΩ), 7 ranges Accuracy: 30 mΩ to 3000 Ω ranges, ± 0.5% rdg. ± 5 dgt. (Add ± 3 dgt. for EX.FAST, or ± 2 dgt. for FAST and MEDIUM) 3 mΩ range, ± 0.5% rdg. ± 10 dgt. (Add ± 30 dgt. for EX.FAST, or ± 10 dgt. for FAST, or ± 5 dgt. for MEDIUM) Testing source frequency: 1 kHz ± 0.2 Hz, testing current: 100 mA (3 mΩ range) to 10 μA (3000 Ω range) Open-circuit Voltage: 25 V peak (3/30 mΩ ranges), 7 V peak (300 mΩ range), 4 V peak (3 Ω to 3000 Ω ranges) |
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Voltage measurement ranges | 6 VDC (resolution 10 μV) to 300 VDC (resolution 1 mV), 3 ranges | |||||
Accuracy: ± 0.01% rdg. ± 3 dgt. (Add ± 3 dgt. for EX.FAST, or ± 2 dgt. for FAST and MEDIUM) | ||||||
Display | 31000 full digits (resistance), 600000 full digits (voltage), LED | |||||
Sampling rate | Four steps, 4 ms (Extra-FAST), 12 ms (FAST), 35 ms (Medium), 150 ms (Slow) (Typ., sampling time depends on supply frequency settings and function.) |
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Measurement time | Response time + sampling rate, approx. 10 ms for measurements (Response time depends on reference values and the measurement object.) |
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Comparator functions | Judgment result: Hi/IN/Lo (resistance and voltage judged independently) Setting: Upper and lower limit, Deviation (%) from reference value Logical ANDed result: PASS/FAIL, calculates the logical AND of resistance and voltage judgment results. Result display, beeper, or external I/O output, Open-collector (35 V, 50 mA DC max.) |
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Analog output | Measured resistance (displayed value, from 0 to 3.1 V DC, -01 suffix models only) | |||||
Interfaces | External I/O, RS-232C, Printer (RS-232C), GP-IB (-01 suffix models only) | |||||
Power supply | 100 to 240 VAC, 50/60 Hz, 30 VA max. | |||||
Dimensions and mass | 215 mm (8.46 in) W × 80 mm (3.15 in) H × 295 mm (11.61 in) D, 2.4 kg (84.7 oz) | |||||
Included accessories | Instruction manual ×1, Power cord ×1 |